Due to the increased scale of dredging equipment, dredged material is often deposited on sites at a much greater rate than was the case 10 years ago. As a result, there is less time to compact the sand in thin layers and the compaction is forced to take place over thicker layers. Few compaction techniques with a high production rate and a reasonable price are available for these thicknesses. With the development of the CDC technique, Cofra has provided this niche market with a promising technique that compacts the subsoil homogenously and accurately. Depending upon the soil type and the energy input, compaction of the subsoil can be achieved to a depth of approximately 9 metres below the surface.
Compaction using the CDC technique takes place from the surface of a site. The CDC machine consists of a hydraulic excavator base with a strengthened arm to which a compaction hammer is attached. A weight within the hammer generates vibration by the repeated drop onto a compaction foot that remains in contact with the ground. These vibrations bring the soil particles into a more densely packed structure. The increased density of the ground both improves its strength and increases the safety against liquefaction.
The CDC technique is cost-effective thanks to the high production rate of 1,500 to 10,000 m2 per 12 hours (depending upon compaction requirements and soil conditions). Influence can extend to a depth of approximately 9 metres. The very high compaction levels in the upper 4 to 6 metres make this technique ideal for land reclamation projects or in general in sandy soils. CDC uses “real-time monitoring” during the compaction process, which means that the compaction pattern, number of strokes and the foot diameter can be quickly adapted to local soil conditions.
Within the compaction hammer, a 9- to 16-tonne weight is hydraulically lifted to a pre-determined height and then dropped with hydraulic acceleration on top of the compaction foot. This takes place at a rate of 40 to 80 times per minute.